Tag Archives: sewage plant service

KEE Triton® – Mountmellick Wastewater Treatment Plant Upgrade – The installation of new aeration and mixing units to reduce the carbon footprint and improve plant performance.

3.7kW Tritons® fixed on a tri-pontoon float. The Triton® can be bridge or side-wall mounted.

3.7kW Tritons® fixed on a tri-pontoon float. The Triton® can be bridge or side-wall mounted.

Background

Mountmellick village is located approximately 15 miles northwest of Portlaoise, County Laoise, Republic of Ireland. As with all Irish towns, Mountmellick has grown greatly over the years. The existing plant was designed and installed in the mid 1970s, with further works being added later, the last being a sludge dewatering plant.

The existing plant design consisted of:

  • A Wham Mechanical Screen
  • An Oxidation Ditch for biological treatment. A 60m long ‘Race Track’ shaped ditch, each lane measuring 7m wide. The total average depth of the ditch was 1.57m with a total volume of 1,340m³.
  • Horizontal Brush Aeration System. As was the practice during the 1970s, consisting of 4 horizontal rotors, each 2m in length
  • Two final settlement tanks and sludge dewatering works.
  • An ‘activated sludge process’for the biological treatment stage.

The Challange

The design capacity of the works was 5,000PE and the discharge consent was 20mg/l BOD (Biological Oxygen Demand) and 30mg/l SS (Suspended Solids). The brush rotor aeration capacity had proved inadequate and was supplemented by Venturi Aerators. The combined horizontal brush and Venturi Aeration systems were unable to support the process oxygen demand and could not provide the necessary velocity profile in the ditch to ensure the minimum vital mixing requirement of the ditch contents. Consequently, the plant was failing consent.

In addition to the problems associated with the failure of consent, the high power demand to run the aeration system at Mountmellick (i.e. two 7.5kW drives for each horizontal brush rotors and two 13.50kW drives for each Venturi Aerator) also made it expensive to run at existing capacity. However, the need to increase plant capacity from 5000PE to 7000PE meant that the high power supply to the existing plant provided an opportunity to review the whole process performance of the aeration system and deliver a solution to reduce carbon footprint.

KEE Process was contacted by Laois County Council, to discuss how the Triton® aerators and mixers, could overcome the current process load issue facing the Mountmelick plant and explore the option to save power and increase the plant capacity.

After discussions with Laois County Council and their consultants at Nicholas O’Dwyers, KEE visited the site to review the existing plant design and formulate a proposal.

The Solution

After further liaison and evaluation of the actual dissolved oxygen requirements, it was agreed that the plant upgrade should be carried out in two phases using the KEE Process Triton® dual mode, fine bubble aerator/mixer.

  • Phase 1 upgrade – To address the urgent need to increase the process performance of the plant to meet the required environmental discharge consent and also reduce the overall carbon footprint.
  • Phase 2 – To increase the capability to upgrade the plant capacity upgrade from 5000PE to 7000PE and reduce maintenance requirements.

Based on the current load and the 20mg/l Biological Oxygen Demand consent for Phase 1, it was necessary to install four 3.7kW Tritons® to provide the supplemental Dissolved Oxygen and all the mixing for the oxidation ditch. These four Tritons® would provide complete mixing of the ditch and generate the optimum horizontal velocity of 0.3m/s to ensure that the suspended solids in the mixed liquor remained in suspension at all times.

Treatment processing target criteria for design upgrade:

Type of wastewater                                       Municipal


Dry Weather Flow (DWF)                              1,575m3/day


Full Flow to Treatment (FFT)                        3.3 x DWF = 5,184m3/day


Total influent BOD5 load                             420kg/day


Total influent nitrogen load                        77kg/day


Oxidation ditch approximate volume       1,340m3


Treatment objectives                                   BOD5<20mg/l
SS<30mg/l
(no nitrification)


Although the stated environmental objectives did not require nitrification, we knew that the NH4-N in the influent would exert an oxygen demand due to the high retention time of 20 hours (at DWF) in the oxidation ditch. The projected AOR (actual oxygen requirement) of 959kg/day accounts for both carbonaceous BOD reduction and Nitrification. For carbonaceous BOD removal only, the AOR would be 773kg/day.

[Note: AOR is the oxygen required under field conditions of temperature, elevation, desired dissolved oxygen operating concentration].

To provide the projected AOR, eight 3.7kW Tritons® were required, in addition to the existing horizontal brush rotors which would need to be retained. This process upgrade assumed that nitrification would be accepted as a future treatment objective. If this had not been the case then the Tritons on their own would have beeen sufficient to provide all the projected Dissolved Oxhgen (DO) and mixing for the 7000PE capacity.

Supply and Installation

Of all the aeration equipment on the market, Triton® aeration units are the easiest to install. There was no need to decommission the existing plant while installation was being carried out. The Tritons® fine bubble aerators were surface mounted and therefore neither the aeration tank or the oxidation ditch needed decommissioning, emptied, refurbished, refilled and re-commissioned. Tritons® can be bridge-mounted, wall-mounted, float-mounted or guiderail-mounted for SBR configuration.

Timing was of the essence to ensure that the treatment objectives were met and therefore the equipment was ordered whilst the installation format was being finalized. At the Mountmellick site Laois County Council and Nicholas O’Dwyer used a novel adaptation to use a ‘float-mount’ option where the floats were anchored to a steel bridge across the ditch with ‘H Frames’ attached to the bridge. This gave the operators the option to have fluctuating water levels as the H frame pivoted the Triton® floats to the bridge. The existing DO probes were used to control the brush aerators through the variable speed drives and, if the DO remained high, the Triton® blowers could be similarly controlled through the DO probes. At least four Tritons® had to be operating in the mixing mode to completely mix the ditch contents and therefore for Phase 1, the control philosophy was designed only to control the Triton® blowers operation to maintain the DO at between 1 and 2 mg/l.

After the Phase 1 installation was completed and within 20 minutes of the four Tritons® being commissioned, the mixed liquor DO concentration started to rise and it was evident that the units were re-suspending solids that had been settled out in the bottom of the ditch previously. Within two days of commissioning, the four Tritons® units were achieving 1-2mg/l DO constantly, with the existing brush rotors only coming on to assist at times of heavy load when the DO concentration started to drop.

Four out of the eight Tritons® for Phase 2 were operated in aeration and mixing mode at all times and the other four Tritons® were installed to operate in mixing and/or aeration mode when required. To ensure an even use, it was also decided that the Triton® operation would be alternated in ‘duty’ and ‘assist’ mode.

For Phase 1 the installed power was reduced from 42kW to 30kW and the treatment objectives were all achieved. Furthermore, the energy efficiency gains and optimisation objectives were achieved by controlling the aeration mode to provide oxygen as and when required whilst the mixing mode was always maintained to ensure the process performance. Thus, an energy saving over 28.5% was achieved and at the same time the environmental objective for effluent quality was met.

Phase 2 was designed to deliver the energy efficiency gains and carbon footprint objectives. The 45kW total installed power for Phase 2 provided a 40% increase in plant capacity whist requiring only a 3kW increase in power.

The carbon footprint can be further reduced if, as required by the consent for discharge, nitrification of the effluent was not pursued.

For more information on KEE Tritons® or any other wastewater treatment equipment and systems, please refer to our website at keegroup.com or call us on 01296 634500.

3.7kW Tritons® on a tri-pontoon float in position and fastened to the access gantry. The Triton® can be bridge or side-wall mounted.

3.7kW Tritons® on a tri-pontoon float in position and fastened to the access gantry. The Triton® can be bridge or side-wall mounted.

 

 

KEE Parts and Service, Maintenance and Operation

KEE Services Limited Online Shop for WwT Plant spares

KEE Services Ltd – offers maintenance, breakdown services and plant operation for all types of treatment plant and pumping equipment, from all manufacturers. KEE technicians are trained in long-term servicing and look after 8,000 installations in the UK. KEE also operate ‘out-of-hours’ 24 hour call centre.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Bio-Guard, the biological solution against Fat, Oil and Grease (FOG).

The Biological Solution against Fat, Oil and Grease.

To maintaining a clear water flow from Fat, Oil and Grease KEE Bio-Guard ensures:

  • Prevention of unpleasant odours
  • Elimination of expensive call-outs
  • Free running drains
  • Conformity with effluent discharge regulations
  • An environmentally friendly response to pollution
  • Peace of mind.

KEE Bio-Guard is a long-lasting solution which needs little further maintenance. Completely biodegradable, and is safe to use in the kitchen environment

KEE Bio-Guard is the biological alternative to prevent blocked drains, offensive smells and maintenance of grease traps.

 

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Primary and Final Settlement Tanks

Primary and Final Settlement Tanks

GRP Hopper Bottom Settlement Tanks – KEE produce a wide range of Structural or Semi-structural Hopper Bottom GRP Settlement Tanks for small wastewater treatment plants.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Dispersed Air Flotation Systems (DAF)

Dispersed Air Flotation Systems

KEE Microfloat® Dispersed Air Floatation Technology – for pre-treatment of industrial and food processing wastewater to reduce FOG, BOD, COD & SS. The KEE Microfloat® system produces extremely fine bubbles (10µm to 50µm air bubbles without the use of a high-pressure pump, pressure vessel and venturi) into the water to float the light fractions.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Surface Mounted Fine Bubble Aeration Systems

Surface Mounted Fine-Bubble-Aeration Systems

KEE Triton Aerator/Mixer – The KEE Triton is an energy efficient, dual mode mixer/aerator processor that is capable of nitrification and de-nitrification in one unit. With two propellers and a regenerative blower, the Triton is able to operate either as an anoxic mixer or an aerator/mixer for basins up to 10m deep. The Triton can introduce vital mixing, supplemental aeration or aeration system upgrade to revitalise existing activated sludge treatment plants configured as extended aeration system in circular or rectangular tanks or oxidation ditch configuration to improve plant performance or increase capacity or save energy.  Aeration system upgrade does not require plant decommissioning.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Activated Sludge Systems

Activated Sludge Systems

Extended Aeration (EA) and Sequencing Batch Reactor (SBR) – KEE Process EA and SBR systems can be packaged or customised to suit domestic and industrial wastewater. The customised plants are modular construction enabling phased construction and extensions as flows and loads increase. Plants can be readily adapted for nutrients removal (nitrogen or phosphorus).

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED

KEE is a globally recognised brand operating within in the industrial, commercial and domestic wastewater treatment industries. KEE’s specialist knowledge and expertise is derived from over 60 years’ experience in the design, development, manufacture, install, commissioning, operation, refurbishment, repair and maintenance of wastewater treatment systems and equipment, including:

  • Fixed Film Reactors: Rotating Biological Contactors (RBCs), Packaged RBC Systems, Moving Bed Biological Reactors (MBBR) and Submerged Aerated Filters (SAF).
  • Suspended Growth Reactors: Extended Aeration, Sequencing Batch Reactor (SBR), Oxidation Ditch, IFAS process technologies and Anaerobic Biological Reactor (ABR) for high strength industrial waste.
  • ‘Turn Key’ Solutions: Technical Design, Project Appraisal & Management, Process Engineering, Plant Installation & Operation, Equipment Refurbishment & Upgrades and Plant Rental. KEE also provide approved spares and ancillary products such as Final Clarifiers and Settlement Tanks.

KEE Services Ltd specialise in maintenance & repair services for all makes and types of wastewater treatment systems & pumping stations. Our nationwide team of directly employed, regional engineers and technicians are KEE trained, DBS checked and British Water Certified.

KEE Attached Growth Airlift Reactor (AGAR®) Technology

Moving Bed Biofilm Reactor (MBBR) Treatment Plants
and
Integrated Fixed Film Activated Sludge (IFAS) Treatment

Moving Bed Biological Reactor (MBBR) / Integrated Fixed Film Activated Sludge (IFAS) – For new installation, upgrade of existing plants to increase capacity or performance or for temporary plants to relieve plants for remedial works. All plant configurations include patented AGAR® technology with unique double roll aeration pattern for media mixing and media retaining screen cleansing.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED – are BSI Certified Companies (IMS, QMS, OHS & EMS) offering domestic and industrial wastewater treatment solutions using RBC, SAF, MBBR, IFAS, Activated Sludge Process Options (Extended Aeration, SBR, Oxidation Ditch) and enhanced Customer Support by providing on-site service, maintenance and lifetime operation of the KEE Treatment Systems and/or those supplied by others. Their expertise in design, manufacture, servicing, maintenance and operation of equipment for all types of wastewater treatment plants is backed by over 60 years’ experience and over 350,000 installations worldwide.

KEE Submerged Aerated Filters (SAF)

Submerged Aerated Filters (SAF)

Modular packaged Single Piece EnviroSAF treatment systems – The KEE EnviroSAF (Submerged Aerated Filter Reactor) for aerobic biological treatment as a single piece compact or modular system. The SAF plants are available as factory built units or on-site erected systems in concrete or glass lined steel panel tanks.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED – are BSI Certified Companies (IMS, QMS, OHS & EMS) offering domestic and industrial wastewater treatment solutions using RBC, SAF, MBBR, IFAS, Activated Sludge Process Options (Extended Aeration, SBR, Oxidation Ditch) and enhanced Customer Support by providing on-site service, maintenance and lifetime operation of the KEE Treatment Systems and/or those supplied by others. Their expertise in design, manufacture, servicing, maintenance and operation of equipment for all types of wastewater treatment plants is backed by over 60 years’ experience and over 350,000 installations worldwide.

KEE RBC Wastewater Treatment Systems

Rotating Biological Contactor (RBC) Wastewater Treatment Systems

Single piece NuDisc® NuDisc-R® packaged RBC treatment plants – Factory built self-contained packaged treatment system housed in GRP structural enclosure – Simple to install with minimal site work and suitable for small to medium flows of up to 100m3/day in single-piece configuration.

Factory Built Packaged RBC Modules Structural GRP enclosures up to 3m diameter and assembly on site-built concrete enclosure for Larger 3.66m and 4.5m diameter RBCs – Biological treatment stages for larger wastewater treatment plants in modular configuration with unique managed flow technology incorporated as standard. These modules are offered as factory built units in GRP tanks with covers or can be installed in concrete tanks built on site and are available in diameters up to 4.5m.

KEE Wastewater Treatment Systems can be configured for BOD removal and/or nitrification and/or de-nitrification and can include a built-in or modular physical-biological tertiary filter. UV disinfection can also be included into the packaged plant to enable non-portable water re-use.

KEE Process Logo  KEE Services Logo

KEE PROCESS LIMITED and KEE SERVICES LIMITED – are BSI Certified Companies (IMS, QMS, OHS & EMS) offering domestic and industrial wastewater treatment solutions using RBC, SAF, MBBR, IFAS, Activated Sludge Process Options (Extended Aeration, SBR, Oxidation Ditch) and enhanced Customer Support by providing on-site service, maintenance and lifetime operation of the KEE Treatment Systems and/or those supplied by others. Their expertise in design, manufacture, servicing, maintenance and operation of equipment for all types of wastewater treatment plants is backed by over 60 years’ experience and over 350,000 installations worldwide.